Precision CNC-machined parts for an EV manufacturer

MV produced precision CNC-machined aluminium components for a UK electric vehicle manufacturer, machined to print and delivered on time.

Case Study Image
Explore our manufacturing services← →
Our lead service

Reverse Engineering

Start with a worn, failed or discontinued part. We reconstruct the design and agree improvements before manufacture.

Capture the geometry

3D Scanning

Digital surface capture to support CAD reconstruction and the wider reverse engineering job.

Complex geometry

5-Axis CNC Machining

Machine angled features and complex surfaces, with the set-up planned around the critical relationships.

Prototype to production

CNC Milling

Milled housings, brackets and precision components in metals and engineering plastics.

Rotational components

CNC Turning

Stepped shafts, threaded fittings and housings, made to drawing or reverse engineered from a sample.

Prove the design

3D Printing

Bring us the application. Our engineers recommend the material and approach for your prototype or part.

Cut, fold and form

Sheet Metal

Brackets, panels and enclosures, developed around the bends, interfaces and finished assembly.

Repeat production

Plastic Injection Moulding

Moulded plastic components, with material, tool design and production requirements considered together.

Detailed metal parts

Metal Injection Moulding

Small, complex metal components where geometry and quantity suit moulding and sintering.

Cast to shape

Aluminium Die Casting

Aluminium housings and components, with casting geometry and any secondary machining planned together.

Your profile, repeated

Aluminium Extrusions

Custom sections developed for the application, then cut, machined and finished as required.

Ready to fit

Assembly

Manufactured and bought-in components brought together, with the interfaces and checks agreed first.

Joined with care

Welding

Welded components and fabrications, planned around material, joint access and distortion control.

Client

UK electric vehicle manufacturer

Industry

Electric vehicles

Location

United Kingdom

Engagement Duration

A UK electric vehicle manufacturer needed precision aluminium components machined to print, including housings, plates and turned parts. MV took the drawings, planned the machining and produced the parts on its own equipment and through a bank of trusted partners.

The work called for consistent tolerances across the batch, a clean finish and reliable delivery, the same standard MV holds on every job, from a single obsolete part through to a production run.

Challenges

The parts had to match the drawings exactly and repeat cleanly across the batch, with no drift between the first component and the last.

Challenges Image

Solutions

MV planned the set-ups to hold each datum true, machined the aluminium in the right sequence and checked the parts before they left the shop, so every component arrived ready to fit.

Delivery Timeline

Results

The outcome

Testimonial Image

Other case studies

Partner with us to build the future of your operations

We bring hands-on industry experience and tech expertise to every engagement.

Let’s Talk Strategy
Icon
Icon
24/7 Expert Support
Icon
Fast Onboarding
Icon
Real-Time Insights
Icon
Scalable Frameworks
DecorationDecoration
Webflow Icon
More Templates